Practical Hydraulic Systems: Operation And Troubleshooting
15-04-2024 - 19-04-2024 | 3800 | دبي |
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Whatever your hydraulic applications, you can increase your knowledge of the fundamentals, improve your maintenance programs and become an excellent troubleshooter of problems in this area by attending this information packed course. Cutaways of all major components are brought to the sessions to visually demonstrate the components construction and operation. Developing an understanding of “How” it works leads to an understanding of how and why it fails. Multimedia views of the equipment are given to give you as realistic a view of hydraulic systems as possible.
This hydraulics five-day is highly practical, comprehensive and interactive course. You will have an opportunity to discuss Hydraulic Systems construction, design-applications, and maintenance and management issues and be provided with the most up-to-date information and Best Practice in dealing with the subject. Towards the end of the course, you will have developed the skills and ability to recognize and solve hydraulic problems in a structured and confident manner.
Upon successful completion of this course, the delegates will be able to:
ü Identify hydraulic systems components
ü Describe essential hydraulic terms and understand their key applications
ü Recognize the impact hydraulic fluids have on components
ü Describe the correct operation, control sequences and procedures for the safe operation of various simple hydraulic systems
ü Initiate an effective inspection and maintenance program
ü Minimize forced outages and prevent series damage to hydraulic equipment
ü Explain the latest technologies available for electro hydraulic systems
This course is intended for plant engineers, mechanical engineers, design engineers, consulting engineers, operation maintenance, inspection and repair managers, supervisors, plant operations and maintenance personnel, process and mechanical technicians.
Day 1:
Introduction to Hydraulics
Fundamentals
Pressure & Flow
Day 2:
Hydraulic Pumps
Hydraulic Motors
Hydraulic Cylinders
Control Valves
Direction Control Valves
ü Direct & Indirect Operated Valves
Day 3:
Pressure Control Valves
Flow Control Valves
Day 4:
Electro-Hydraulic Systems
Day 5:
Hydraulic Accessories
o Need for Breather & Baffle Plates
o Role of Hydraulic Oil Tank in Heat Dissipation
· Accumulators
o Function & Types (Dead weight, Spring load & Hydro-Pneumatic)
o Accumulator Sizing
o Application of Accumulators in Hydraulic Circuits
· Heat Exchangers
o Function & Types (Air Cooled & Water Cooled)
· Hydraulic Pipes & Hoses
o Pipe Specification & Materials
o Pipe Fittings
o Recommended Oil Speeds for Selecting Pipe Sizes
o Construction of Hoses
o Reinforcement of Cover Variations
o Criteria for Hose Selection
o Sizing of Hoses
o Maintenance of Pipes & Hoses
o Capitation
o Aeration
o Locations of Filters & Strainers
o Filter Terminology
o Measurement of Contamination Levels
o Symbols of Hydraulic Components
o Need for Check Valve in Hydraulic Circuits
o Regenerative Circuit
o Flow Equalizer
o Counterbalance Circuit
o Pre Fill & Compression Relief Circuit
o Decompression Circuit
o Circuits of Open Center, Closed Center, Tandem Center & Indirect Control
o Hydraulics Circuits of Various Machines
o Flow Chart Analysis of Hydraulic Circuits Maintenance
A variety of methodologies will be used during the course that includes:
· (30%) Based on Case Studies
· (30%) Techniques
· (30%) Role Play
· (10%) Concepts
· Pre-test and Post-test
· Variety of Learning Methods
· Lectures
· Case Studies and Self Questionaires
· Group Work
· Discussion
· Presentation
This rate includes participant’s manual, Hand-Outs, buffet lunch, coffee/tea on arrival, morning & afternoon of each day.
Daily Course Timings:
08:00 - 08:20 Morning Coffee / Tea
08:20 - 10:00 First Session
10:00 - 10:20 Coffee / Tea / Snacks
10:20 - 12:20 Second Session
12:20 - 13:30 Lunch Break & Prayer Break
13:30 - 15:00 Last Session