10-06-2024 - 14-06-2024	3800	Dubai

Course Introduction:

Process Control & Instrumentation is becoming an increasingly important engineering topic, since the subject plays a crucial role in the design, operation and maintenance in areas such as power plants and chemical and industrial process plants. Advanced Control Systems have advanced dramatically during the last decade. They become more modular and more sophisticated offering a vast variety of control functions for all the systems that operate within a modern “intelligent” facility. Enhanced functionally of the automation systems also means more complexity, interactive strategies, new technologies and systems management with resulting better control and improved reliability.

This course is designed to update the participants with the latest technologies in instrumentation and process control system. The course will describe the various types of sensors relating to level, pressure, flow and temperature. Also included is an in-depth look at control valves, actuators with associated accessories together with practical valve sizing and selection techniques. The topics of digital field communications and Smart transmitters form an integral part of this course.

A major part of the course is devoted to detailed exposition of currently used control valves, the associated terminology, valve performance, valve and actuator types, control valve accessories as well as to the correct selection and sizing of control valves for a wide range of applications. The course addresses the important issues related to valve installation and maintenance. In addition, this training course also utilizes an extensive collection of state-of-the-art, externally generated process management and video material concerned with all aspects of plant management, including smart wireless solutions to the collection of plant data. In addition, the subjects of digital control systems will be discussed with sessions on Distributed Control Systems (DCS) Programmable Logic Controllers (PLC), SCADA systems and Safety Instrumented Systems (SIS).

Course Objectives:

Upon successful completion of this course, the delegates will be able to:

· Apply an advanced knowledge and skills in process control and instrumentation

· List down the different technologies currently in use in pressure, temperature, level flow measurement

· Identify the types of control valve and use a system approach in actuator selection

· Determine the various process considerations for the instrumentation for industrial applications

· Review and apply the different types of control loop strategies and learn the features and application of Distributed Control System (DCS)

· Discuss the system components and operation of the Programmable Logic Controllers (PLC) and learn the configuration of the SCADA systems

· Acquire advanced knowledge on Process Safeguarding including safety instrumented systems (SIS), safety integrity level (SIL) and loop safety considerations

· Identify the various trends in flow calibration and apply meter proving and become acquainted with field communications

Who Should Attend?

This course provides an overview for all significant aspects and considerations of basic and advanced process control and instrumentation for process control engineers and supervisors, instrumentation and control system engineers, automation engineers, instrumentation engineers and technologists. Further, process engineers, electrical engineers and supervisors and those involved in the design, implementation and upgrading of industrial control systems will also benefit from practical aspects of this course.

Course Outline:

Day 1:

Section 01: Introduction to Process Measurement

Why Instruments?
Where do we need it?
What types are there?
Types of Process Control
Intro to Quality Assurance
Terminology and Definitions
Measurement Calibration
Types of Errors
Main applied symbols

Section 02: Applied Accuracy Terminology

Accuracy, Precision, Standard Deviation & Variance
“Playing Darts,
Repeatability and Reproducibility,
Variability & Probability,
Statistical Control & Normal Distribution,
STD & Systematic Error,

Day 2:

Section 03: Pressure Measurements

Pressure parameters
Types of Pressure
Pressure Units
Types of pressure instruments
Pressure indicators principles
Gauge and Diaphragm seal gauges
Pressure Transmitter
Strain Gauge, Capacitance
Piezo Electric Pressure sensors

Section 04: Temperature Measurements

Principles
Thermocouples
RTD’s
Thermistors
Non-Contact Types
Control issues
Installation

Day 3:

Section 05 Flow Measurements

Volumetric, Mass and Totalized Flow
Flow Meter Classification
Turbine Meter, K-factor and Accuracy Range
Rangeability,
Positive Displacement Meters
Variable Area Meters
Categories 2 : Thermal, Differential and Oscillatory type flowmeters,
Orifice type ∆P measurement,
Orifice Types, Advantages & Disadvantages
Venturi Tube, Dall Tube and Nozzle,
Pitot type flow meters,
Vortex type flow meter,
Categories 3: Electromagnetic, Coriolis and Ultra Sonic flowmeters,
Doppler & Transit time US meters,
Multi-beam US,
Coriolis Mass Flow measurement,
Magnetic Flow meter,
Turndown Ratio and Rangeability

Section 06: Control Valves Part

Control Valve Terminology,
Flow coefficient Cv and Kv,
Fail Safe positions,
Hysteresis,
Cavitation & Flashing,
Choked Flow,
Liquid Recovery Factor,
Pressure Recovery Factor,
Rotary Valves: Butterfly, Eccentric Disc, Ball and Plug type,
Linear type valves, Globe valves.

Section 07: Principles of Process Control

Reasons for Process Control,
Standard Terminology & Symbols,
Process Variables,
Response times / Time Lags,
Transducer / Sensor,
Final Control Element,
Control Objectives,
Types of Errors,
Open and Closed Loop Control,
Disturbances,
Control Algorithm,
Control Actions,
Self-Regulating Control,
Proportional action and Controller Gain,
Types of Control Algorithms,
Proportional Band,
Process Response Curves,
Properties of Integral Control action,
Derivative action and understanding,
Three mode Controlling,
Specific Controller mode selection,
Typical Control Loops,
Cascade Control,
Feed-forward Control,
Introduction Controller Tuning?
DCS Control systems

Day 4:

Section 08: Control Valves

Changing the characteristic of a valve,
Cage guided Valve,
Process inherent characteristic,
How to select the right valve,
Valve (standard) leakage rates,
Types of Actuators,
ESD valves,
Valve Positioners,
Volume Boosters.

Section 09: Level Measurement

Applied principles for Level Measurement,
Buoyancy systems,
Servo Tank Gauging systems / Honeywell Enraf,
Displacer type level transmitter,
Hydrostatic measurements,
Open / closed vessels with Wet and Dry Leg impulse lines,
Bubble tube measuring method,
Weighing method,
Ultra Sonic method,
Radar type method,
Non-contact and Guided Wave systems,
Vibrating type Detectors,
Float Level Switch,
Conductivity method,
Capacitive method,
Nucleonic Level measurement,

Section 10: Introduction DCS systems

Introduction Distributed Control,
DCS Hierarchy, Functions & Features,
Control & Monitoring,
DCS Architecture,
Main parts and modules,
Properties of different DCS systems : Honeywell, Delta V, Yokogawa Centum, Foxboro I/A