Advanced Techniques in Maintenance Management

09-09-2024 - 13-09-2024 3800 اسطنبول

 

Course Introduction:

 

This course will introduce participants to modern maintenance management techniques and assist them in becoming leaders in the maintenance profession.

 

Course Objectives:

 

Upon successful completion of this course, the delegates will be able to:

  • Gain an advanced and broad base of knowledge to use in all aspects of maintenance
  • Learn the basic methods for planning, scheduling, and controlling problems, priorities, projects and turnarounds and
  • Introduce the Reliability Centered Maintenance.
  • Gain practical ideas and create better relationships with peers, subordinates and superiors

 

 

Who Should Attend?

 

This course is designed for maintenance superintendents and supervisors, mechanical/ electrical/ civil engineers involved in plant maintenance, apprentice engineers, maintenance planners, shutdown managers and coordinators, and technical personnel.

 

 

Course Outline:

 

Day 1:

 

  • Introduction
  • The Definition of maintenance
  • The evolution of maintenance
  • Policy and objectives
  • Maintenance policies and strategies
  • Types of Maintenance 
  • The maintenance process
  • Maintenance audits
  • Benchmarking
  • Life cycle costing
  • The maintenance organization
  • Field engineering
  • Project engineering
  • Plant inspection 
  • Spare parts
  • Spare parts categories
  • Selection of spares for Stock
  • Decision rule
  • Determining order quantity
  • Maintenance documentation
  • Computerized Maintenance management Systems (CMMS)
  • Key performance indicators (KPIs)
  • Categories of maintenance expenditure
  •  Recommended indices

 

Day 2:

 

  • Planning and scheduling
  • The role of each maintenance stakeholder
  • Work types
  • Work request acceptance/rejection
  • Work order system
  • The planning process
  • Scheduling
  • Issuing work to technicians, operators and contractors
  • Backlog management

 

Day 3:

 

  • Turnaround management
  • Turnaround planning
  • Planning concepts
  • Logic & constraints
  • Network diagrams
  • Logistics

 

Day 4:

 

  • Introduction to RCM
  • Failures
  • The sources of defects
  • Consequences of failures
  • Root cause failure analysis
  • The RCM process
  • RCM task selection
  • Implementation

 

Day 5:

 

  • Risk management 
  • Maintenance quality
  • Health and safety aspects
  • Course Evaluation and Summary

 

 

 

Course Methodology:

 

A variety of methodologies will be used during the course that includes:

·         (30%) Based on Case Studies

·         (30%) Techniques 

·         (30%) Role Play

·         (10%) Concepts

·         Pre-test and Post-test

·         Variety of Learning Methods

·         Lectures

·         Case Studies and Self Questionaires

·         Group Work

·         Discussion

·         Presentation

 

Course Fees:

 

This rate includes participant’s manual, Hand-Outs, buffet lunch, coffee/tea on arrival, morning & afternoon of each day.

 

Course Timings:

 

Daily Course Timings:

    08:00 - 08:20       Morning Coffee / Tea

    08:20 - 10:00       First Session

    10:00 - 10:20       Coffee / Tea / Snacks

    10:20 - 12:20       Second Session

    12:20 - 13:30       Lunch Break & Prayer Break

    13:30 - 15:00       Last Session

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