Advanced Process Hazard Identification, Analysis Methods and Techniques (HAZOP, What-if, FMEA)
04-11-2024 - 08-11-2024 | 3800 | Dubai |
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The course includes interactive workshops, allowing team members to act as HAZOP Facilitators & Scribes using standard process examples or the clients' own examples. This course can also be modified to allow on-site facilitation of a PHA by our HAZOP Team Leader where the client's trained facilitators can observe how we facilitate. Process Modifications or Pre-Development Reviews facilitation can be provided. Course certificates that indicate the training modules covered, and which can be used to document employee training and competency as per OSHA requirements, are issued to persons who complete the course.
Upon successful completion of this course, the delegates will be able to:
This course is intended for PHA team leaders/facilitators, PHA participants, process safety coordinators, HSE technical personnel, maintenance personnel, process engineers involved in design and modification and anyone who needs to learn how to apply HAZOP, what-if, and checklist analyses to any process or system in industries such as chemical, petroleum, pulp and paper, explosives, mining, iron and steel, pharmaceuticals, and consumer products.
Day 1:
Risk Concepts & Introduction to Products Hazards Analysis
Basic groundwork on HAZOPs, including recommended reporting methods, tracking, resolutions as well as HAZOP variations:
Ø Concepts of risk and risk terminology
Ø Regulatory developments governing the process industry:
o OSHA PSM (29 CFR 1910 .119),
o EPA RMP Rule (40 CFR Part 68),
o EPA Clean Air Act,
Legislation in U.S.A., U.K and EU
Ø Hazards identification methodologies and techniques
Ø Process Hazards Analyses - How, When, Why
Ø Do's and Don'ts and how to avoid traps
Regulatory developments/legislative trends to control risk
Industrial incidents of major significance
Day 2:
Hazards Identification Methodologies
Investigating WHAT to do WHEN, with respect to the different processes, focusing on HAZOP and What If/Checklist variations, process modifications, procedural HAZOP and examples:
Ø Methodologies and their uses
Ø HAZOP - Guide Word and Knowledge Bases plus pitfalls of HAZOP,, avoiding traps and enhancing productivity
What IF/Checklist plus preparation of checklists
Ø FMEA application and execution
Ø Preliminary Hazards Analysis: application and execution
Choice of hazards identification technique
Revalidation of PHAs for OSHA 1910.119
Day 3:
Team Leadership & Execution
Day 4:
Advanced PHA Training Course
Day 5:
PHA Documentation Control/Report Generation
A variety of methodologies will be used during the course that includes:
· (30%) Based on Case Studies
· (30%) Techniques
· (30%) Role Play
· (10%) Concepts
· Pre-test and Post-test
· Variety of Learning Methods
· Lectures
· Case Studies and Self Questionaires
· Group Work
· Discussion
· Presentation
This rate includes participant’s manual, Hand-Outs, buffet lunch, coffee/tea on arrival, morning & afternoon of each day.
Daily Course Timings:
08:00 - 08:20 Morning Coffee / Tea
08:20 - 10:00 First Session
10:00 - 10:20 Coffee / Tea / Snacks
10:20 - 12:20 Second Session
12:20 - 13:30 Lunch Break & Prayer Break
13:30 - 15:00 Last Session